Expert-Led AI Analysis

We're taking the X-ray of your operations.

We make the hidden money leak in your business visible.

Everything that doesn't create value is waste. With GembaX, we catch the signals of waste silently eating away at your operations.

100×
ROI Guarantee
If we find less than $15,000 in waste signals, the report is free.
Stage 1 · Delivered in 7 days · Risk is ours, gain is yours.
GembaX — X-Ray of Operational Waste

İnsan Uzman ve AI İşbirliği ProtokolüTek tip cevap veren yapay zeka değil. Her biri farklı uzmanlık alanına odaklanan AI analiz lensleri + deneyimli insan uzman denetimi = hızlı, güvenilir, erişilebilir danışmanlık.

3–5%
Revenue Loss
The average business loses 3–5% of its annual revenue to operational waste.
7+1
Waste Categories
We use the internationally recognized 7+1 waste classification framework across all industries.
90 days
First Results
Quick wins in 30 days, structural improvements with measurable savings in 90 days.

Gemba: Where the real
work happens

"Gemba" is a Japanese term for the place where work actually happens — the factory floor, the office, the warehouse, the point of sale.

GembaX combines this philosophy with AI. Gemba + X-Ray = we X-ray your operations.

Learn more about Lean philosophy and Gemba →
Gemba
The real workplace
+
X-Ray
Deep analysis
Result
GembaX
Output
"You have $247K in invisible waste per year. 68% comes from a single bottleneck."
How It Works

Three steps from diagnosis to action

Find the problem, calculate the cost, show the solution.

REF-001
01 — DIAGNOSIS

Where is your money burning?

First we clarify what your customers truly value. Then we scan your operations against that definition across 7+1 waste categories. Every waste is calculated in dollars.

→ Hidden Cost Report
REF-002
02 — PRIORITIZE

Where to focus first?

Priority analysis identifies your top 3 highest-impact waste points. Bottleneck detection included. The critical question: do these 3 wastes share a common root cause?

→ Priority + Bottleneck Map
REF-003
03 — ACTION

How much can we save?

90-day prioritized action plan: 0-30 days quick wins, 30-60 days mid-term, 60-90 days structural.

→ 90-Day Roadmap + ROI

We don't just find symptoms, we map the math behind them

Following your Phase 1 100x ROI guaranteed ($15,000 minimum profit leakage) scan, we don't issue generic tower advice. We map your actual shop-floor reality via strict Lean Six Sigma and Theory of Constraints analytical frameworks.

"Finding the root cause means stopping chronic annual financial profit leaks permanently with a single, calculated operational countermeasure."

20+ Years Exp. Dr. Engineer • GembaX
CRITICAL CONSTRAINT: Line-A: Changeover Delay MACHINE METHOD PEOPLE MATERIAL MEASUREMENT ENVIRONMENT Δt_loss = 52 min Drift: 42% No SMED: 25% Loss = 52min x $4.50/min x 240 cycles ROOT CAUSE VERIFIED [DQI: 94.2%]: Incomplete Pre-Heating Calibration & Maintenance Procedure
7+1 Waste Analysis

TIM WOODS: The universal waste map

We systematically analyze the 7+1 waste types applicable across every industry.

Transportation
Transportation Waste
Unnecessary material movement, redundant data transfers
Typical impact: $15K–80K/yr
Inventory
Inventory Waste
Excess stock, accumulated work-in-progress, tied-up cash
Typical impact: $30K–200K/yr
Motion
Motion Waste
Unnecessary walking, task-switching, searching for information
Typical impact: $10K–50K/yr
Waiting
Waiting Waste
Waiting for approvals, materials, or information
Typical impact: $20K–120K/yr
Overproduction
Overproduction
Producing more than needed, unnecessary reports, unused output
Typical impact: $25K–150K/yr
Over-processing
Over-processing
Unnecessary detail, quality level the customer doesn't need
Typical impact: $15K–90K/yr
Defects
Defects / Rework
Scrap, rework, returns, lost customers
Typical impact: $20K–180K/yr
Skills
Skills Waste
Experienced employees stuck on routine tasks
Typical impact: $20K–100K/yr
Scope

Wherever there's a value stream, there's waste

GembaX isn't just for factories — it works in every business with operations.

Manufacturing

Scrap, downtime, changeover losses, excess inventory, machine inefficiency.

Services & Office

Waiting, unnecessary approvals, information re-entry, rework.

Retail

Excess stock, markdown losses, return costs, tied-up cash.

Lojistik & Tedarik Zinciri

Excess inventory, unnecessary transport, supplier delays.

Technology & SaaS

Unused features, technical debt, slow release cycles.

Sales Operations

Long sales cycles, low conversion rates, pipeline leakage.

Our Difference

Traditional consulting vs. GembaX

Same goal, different approach — the results speak for themselves.

Traditional Consulting
GembaX
$
Starting Cost
$30K+ project start
SMB-friendly — accessible
Diagnosis Time
6–12 weeks diagnosis
Not weeks, results in days
Report Format
Score and percentage-based generic reports
Every waste in dollar terms — concrete
Analysis Depth
Generic best-practice recommendations
Industry-specific, data-driven analysis
Scale & Tracking
Report delivered — project ends
90-day action plan + ROI calculation
Quality Assurance
Person-dependent, variable quality
Expert + AI hybrid — consistent quality
Same insight — faster and more affordable
Get Started

Let us X-ray your operations

We find the waste you can't see and calculate how much each one costs you per year. Industry doesn't matter — wherever there's a value stream, there's waste.

A short guided conversation to understand your business, then we run the analysis with custom questions and data tailored to you.

Start Analysis →
DOC: GEMBAX.AI REV: 2.4 CLASSIFICATION: PUBLIC PROTOCOL: TIM WOODS + TOC LAST AUDIT: 2026